Winding Machine for FRP Pipe Production

• Customization: Available
• Product Length: 6m or 12m
• Transport Package: Standard Package
• Specification: DN200-DN4000
• Trademark: HYX
• Origin: China
• HS Code: 847780000
• Production Capacity: 10sets/Year

Product Description

FRP Sand Pipe Production Line
Performance Characteristics:
FRP sand pipe production line of FW type is mainly used to produce and manufacture the RPMP (Reinforced Plastic Mortar Pipe) as well as other related FRP winding pipes. This production line is featured by the high winding precision, high productivity, low energy-consuming, easy installation, easy adjustment and easy maintenance. It adopts the industrial computer control, so the usage and operation are very convenient

Series RPMP Production Line of FW Type
Equipment No Item Name	FW1600	FW2500	FW3000
Pipe diameter,(ID)mm	DN200-DN1600	DN300-DN2500	DN500-DN3000
Product length,mm	≤13000	≤13000	≤13000
Winding angle	45 º-90 º	45 º-90 º	45 º-90 º
Max thickness of adding silicon sand,(in one time) mm	15	20	30
Rotating speed of main shaft,r/min	≤65	≤55	≤40
Transmission method	Pinion and rack	Pinion and rack	Pinion and rack
Control method	manual,semi automatic,automatic	manual,semi automatic,automatic	manual,semi automatic,automatic
Coordinate speed of vehicle ,m/min	45	45	45
Precision of lining up yarn ,mm	±1	±1	±1
Repositioning accuracy ,mm,	0.2	0.2	0.2
Max speed of pulling yarn ,m/min	90	90	90
Max width of yarn tape ,mm	220	220	220
Type of adding silicon sand	Mortar-adding device of HQ-FRP type	Mortar-adding device of HQ-FRP type	Mortar-adding device of HQ-FRP type
Winding type	Reciprocating cross, hoop direction	Reciprocating cross, hoop direction	Reciprocating cross, hoop direction
Winding roving capacity,each	60	60	60
Resin type	Unsaturated polyester	Unsaturated polyester	Unsaturated polyester
Cure type of pipe, normal temperature cure	Infrared heating cure station can be chosen	Infrared heating cure station can be chosen	Infrared heating cure station can be chosen
Demoulding type of pipe	Chain traction demoulding of mechanical type	Chain traction demoulding of mechanical type	Chain traction demoulding of mechanical type
Yarn frame(winding yarn is a kind of inner pulling yarn)	Tension adjustable yarn frame of mechanical type	Tension adjustable yarn frame of mechanical type	Tension adjustable yarn frame of mechanical type
Rated pressure of hydraulic pressure system,mpa	16	16	16
Production capacity ,kg/h	2000	2500	3000
Total installed capacity , kw	48	55	62
Areas covered by production line(length × width × height)m	38×19×2.8	45×19×3.2	50×19×3.8

The production process and procedures are easy to master. And in addition, the number of layers can be adjusted according to the pipe wall structures of different processes.  (The design of layers is matched with the CAD design software of FRP)
 
RPMP production line of FW type is equipped with advanced wet and dry silicon sand-adding device of HQ-FRP type which will be controlled automatically by all hydraulic pressure. For the RPMP that adopts the silicon sand-adding device and process of HQ-FRP type, its resin content in the layer of silicon sand-adding will decrease 5%-10% under the precondition of the full impregnation of silicon sand. The process of adding silicon sand will adopts the hydraulic pressure control. In addition, the high frequency vibrator will be used to densify the silicon sand-adding layer, which can large improve the compactness of the silicon sand-adding layer, as a result, the ring stiffness of pipe will be also improved effectively and at the same time, the phenomenon of dry yarn or no yarn will not exist. The usage of such silicon sand-adding device and process can not only improve the quality of RPMP a lot but also decrease the cost. Under such case, the products will be strongly competitive in the market. 
 
Standard Collocation:
Liner making machine of FRP pipe
Winding machine of RPMP/1 set
Curing station of pipe /4 sets
Trimming machine for pipe bell and spigot
Pipe mold release machine of hydraulic pressure type
Option Collocation:
Mold making machine of pipe
Digital control system of trimming on pipe bell and spigot
Resin pre-accelerated agitator tank
Adjustable resin pump
Adjustable catalyst flowmeter
imming machine for pipe bell and spigot
Pipe mold release machine of hydraulic pressure type